Mercury Engineering Capabilities
Mercury’s engineering services team is made up of specialists in their respective fields. We focus our talents and efforts to create effective and efficient solutions for our customers that will safely meet their requirements and help improve productivity.
We offer a wide variety of mechanical engineering services including: mechanism design, CAD modeling, layout, material selection, ruggedization, manufacturing process selection and system integration. With a thorough understanding of engineering methods, coupled with years of experience, we avoid common technical pitfalls in areas such: as heavy equipment concept development and design, sheet metal, castings, extrusions, thermal injection molding, and thermal plastics. Through a broad range of experience with standard and cutting-edge manufacturing processes, we can help you select the best means of idea realization.
Who we serve
- Oil and Gas operators and service companies
- Light and Heavy Manufacturing processing facilities
- Biotech facilities
- Computer and Technology manufacturers
- Light and Heavy Construction companies
Technology Development and Product Testing – We take your ideas from concept to “ready for primetime” products. We help you develop your ideas, create concepts, design prototypes and provide guidance on testing and modifications.
Big or Small
We have experience in working with large scale industrial and construction equipment for both on- and off-shore solutions and we have experience in working with small integrated electrical/mechanical products for our clients. There literally is no job too big or too small.
Mercury can also provide you with proof testing design and execution. We have experience in designing laboratory testing as well as field testing projects. If you have a product design that you need to test, or if you need us to test the products we help you design, Mercury can do both.
We provide Computer Aided Design (CAD), industrial design, product design, Tooling / Mold design, and Design for Manufacturing (DFM)
With our industry connections we can assist you with the manufacturing of proof of concept designs or the final product. We offer 3D Printing / Prototyping, Mold / Tool Making, Die Casting / CNC, Manufacturing Processing, and Global Sourcing for our customers who reach around the world.
Our Disciplines are
Mercury’s mechanical engineering team has design experience ranging from heavy steel applications to robotics and complex mechanisms, and our engineers are dedicated to designing your product to exacting standards, no matter how simple or challenging. Our engineers get your design up to spec for manufacturing and ensure that all mass-produced parts or unique one-off solutions work and fit together off the production line. Get your product engineered the right way at Mercury! Contact us to speak to a lead engineer about our mechanical engineering expertise.
Our team of structural engineers and designers leverage their “out of the box” creativity to develop and implement cost effective, intuitive, robust solutions for structural challenges. From reinforcing an existing building column, to designing the foundations and steel for a multi-story heavy industrial processing building, we have the skill set, knowledge base, and experience to fill your structural needs, large or small.
Many modern products include electrical components to make them more useful and powerful. Our electrical engineering team designs reliable and sophisticated PCBs that enable components like LEDs, Wi-Fi, Bluetooth, and NFC modules, sensors, HD displays, cameras, and more to work together seamlessly. We have successfully completed projects featuring battery technology and solar power all the way up to full production control systems and more.
Piping Engineering and Design
It’s also important that your piping design firm has the necessary resources to assist in the engineering effort through interdisciplinary support from process, mechanical, electrical, structural, and controls engineers providing insight for such issues as corrosion resistance, pump cavitation, pressure drop, thermal expansion and support design, flow control, and myriad challenges that can and do arise. Mercury has the experience and know-how to solve, and avoid through design, these and many other challenges that a piping system may face, and we offer the support of our core discipline engineers to assist with situations that may not be obvious at the outset of the design effort.
Specific piping engineering and design services include:
- PIPE SPECIFICATIONS DEVELOPMENT
- SPECIFICATIONS BASED 3D PIPING MODELING, DESIGN, ORTHOGRAPHIC PLAN, SECTION, AND DETAIL PREPARATION
- FABRICATION ISOMETRIC DEVELOPMENT
- BOM PREPARATION FOR ADVANCE MATERIAL PROCUREMENT
- ABOVE AND BELOW GROUND PIPING SYSTEMS
- ASEPTIC, HYGIENIC, AND SANITARY PIPING SYSTEMS
- THERMAL AND DYNAMIC PIPE STRESS ANALYSIS AND DESIGN
- STANDARD AND CUSTOM PIPE SUPPORT DESIGN
- PIPING SYSTEM WALKDOWNS
- PIPING INSTALLATION QUALITY AUDITS
- PROCESS PIPING DESIGN
- UTILITY PIPING DESIGN
WIDE RANGE OF PIPING SPECIFICATIONS INCLUDING:
- CARBON STEEL
- PVC AND CPVC
- TEFLON AND POLYPROPYLENE LINED PIPE
- GLASS LINED PIPE
- DUCTILE IRON
- STAINLESS STEEL (304, 316, ETC.)
- DUPLEX AND SUPER DUPLEX STAINLESS
- MANY MORE
- PNEUMATIC CONVEY PIPING SYSTEMS
- FLAMMABLE AND VOLATILE LIQUID & GAS PIPING SYSTEMS
- BIO-GAS PIPING
- PLUMBING SYSTEMS
- PIG SYSTEMS
Instrumentation and Controls
Our instrument and controls team have a broad background in industrial process automation from machine control such as packaging lines to batch processes such as fermentation media preparation to large continuous processes such as ethanol distillation. Our common-sense, yet innovative approach and field experience when combined with our process and piping expertise allow us to solve your process instrumentation and controls problems and make your project a success.
From conceptualizing a new process to making a never-before produced product, to providing the process engineering for a greenfield $50 million plant, our process engineers are the answer. Whether your process needs involve batch or continuous processes; debottlenecking or pilot plant design and scale-up, energy and chemical usage optimization to quality improvement, we have the experience and knowledge to support your project.
Software Engineering and design
Our software team will design, implement, and test custom solutions for you to ensure that your hardware works just as it should. We have developed software solutions for a variety of different applications including robotics, advanced control systems, machine learning, IoT data management, mobile apps (iOS and Android), optical tracking, and much more. We offer front-end (UX) design as well as back-end development so that your software application works quickly and intuitively. Contact us to learn more about how our software engineering capabilities can meet your needs.